A Quick Guide to Rigidity and Flexibility in Polymer Materials

When discussing polymer materials, we often hear comments like “this material has excellent rigidity” or “that one has outstanding toughness.” Materials with high rigidity usually exhibit greater hardness and resistance to compression and deformation. On the other hand, tough materials are more like flexible ribbons, capable of withstanding stretching and bending with remarkable resilience.

But have you ever wondered: what performance indicators truly define a material’s rigidity or flexibility? And what fundamental factors determine whether a polymer behaves as stiff or soft? In this article, we’ll explore these questions and uncover the science behind the mechanical characteristics of polymer materials.



Understanding Rigidity and Flexibility Through Performance Indicators

Among the many mechanical properties of polymer materials, different indicators are responsible for reflecting either rigidity or flexibility.

Indicators of Rigidity:
Flexural modulus and hardness are often seen as the key representatives of rigidity. The flexural modulus measures a material’s resistance to bending deformation—the higher the value, the “stiffer” the material, making it less prone to bending. Hardness, on the other hand, directly reflects a material’s ability to resist localized surface pressure. Materials with high hardness can better maintain their shape and resist compressive deformation from external forces.

Tensile strength and compressive strength also help indicate a material’s rigidity to some extent. Tensile strength is the maximum stress a material can endure before breaking under tension. A high tensile strength means the material can withstand greater pulling forces without breaking, showcasing strong rigidity. Similarly, compressive strength reflects a material’s ability to resist compression—higher values indicate stronger rigidity.


Indicators of Flexibility:
Elongation at break and impact strength are key indicators for evaluating a material’s flexibility.

Elongation at break refers to the ratio of the material's extended length to its original length when it breaks under tension. The higher the value, the more a material can stretch before breaking, indicating better ductility and flexibility.

Impact strength measures a material’s ability to absorb energy under sudden impact. Materials with high impact strength are less likely to fracture when subjected to external forces, demonstrating excellent toughness and flexibility.


Example: PP + 40% Long Glass Fiber



Understanding Rigidity and Flexibility Through Intrinsic Factors


1. Molecular Chain Structure
The backbone structure of polymer chains is the key factor influencing the rigidity and flexibility of polymer materials. When the backbone contains a higher proportion of single bonds, the polymer chain can rotate freely, resulting in greater molecular flexibility. For example, poly(butylene succinate) (PBS) has a backbone composed mainly of single bonds, allowing the chains to move and stretch more freely. This imparts excellent flexibility to the material, making PBS commonly used in biodegradable plastic bags, cling films, and similar products.

In contrast, the presence of double bonds in the backbone restricts free rotation due to their rigidity, limiting the movement of polymer chains and thus increasing the material’s stiffness. Bio-based polyesters containing conjugated double bond structures exhibit relatively higher rigidity. Additionally, the presence of benzene rings reduces molecular flexibility because benzene rings are rigid structures that are difficult to deform or rotate.


2. Local Degrees of Freedom
The local structure and functional groups along polymer chains also affect material rigidity and flexibility. The size, polarity, and quantity of side groups play important roles. Larger side groups hinder the movement of polymer chains, reducing flexibility and increasing stiffness. For example, bio-based polymers with long alkyl side chains show increased rigidity as the side chain lengthens. Polar side groups generate strong intermolecular interactions that further restrict chain mobility and enhance stiffness. Bio-based cellulose derivatives containing polar groups such as hydroxyl and carboxyl can have their rigidity and flexibility tuned by adjusting the number and distribution of these groups.

3. Intermolecular Forces
The strength of intermolecular forces directly impacts polymer rigidity. Stronger interactions like hydrogen bonding and van der Waals forces increase the binding between polymer chains, making it harder for chains to slide or move relative to each other, thus raising the material’s stiffness. For example, chitosan exhibits abundant hydrogen bonding between molecules, resulting in high rigidity and strength, which is why it is widely used in biomedical applications like wound dressings. Conversely, weaker intermolecular forces facilitate chain mobility, yielding more flexible materials.

4. Molecular Chain Length
Molecular chain length acts as a double-edged sword for rigidity and flexibility. Generally, longer chains increase entanglement between molecules, restricting chain movement and increasing stiffness. However, longer chains also provide more conformational freedom, offering additional modes of movement that can impart some flexibility. For bio-based polyhydroxyalkanoates (PHA), increasing the degree of polymerization (chain length) enhances tensile strength and hardness while maintaining a degree of flexibility suitable for diverse applications.

5. Crosslinking
Crosslinking refers to chemical bonds connecting polymer chains into a three-dimensional network. In lightly crosslinked materials, the chains still retain some mobility between crosslink points, preserving flexibility while increasing stiffness and strength due to the network structure. For instance, lightly crosslinked sodium alginate hydrogels have good flexibility to conform to skin and sufficient strength for wound care. Highly crosslinked materials severely restrict chain motion, making the material hard, brittle, and significantly more rigid with greatly reduced flexibility.

6. External Factors
Temperature significantly influences polymer rigidity and flexibility. As temperature rises, increased molecular thermal motion enhances chain mobility, increasing flexibility and reducing stiffness. Lower temperatures have the opposite effect. Humidity also affects some hydrophilic bio-based polymers; for example, cellulose-based materials absorb moisture in high humidity environments, which weakens intermolecular forces, softens the material, and decreases stiffness.






Case Studies of Composite Materials in Sports Equipment


Composite materials (such as carbon fiber reinforced composites and glass fiber reinforced composites) are widely used in the field of sports equipment due to their advantages of lightweight, high strength, and design flexibility.

Below are some typical application scenarios and specific examples:



Golf Clubs
Application Areas: Shaft, club head.
Material Advantages: Carbon fiber shafts are 30%–50% lighter than traditional steel shafts, enhancing swing speed and control. Their high rigidity reduces energy loss during impact, resulting in greater shot distance.



Bicycles
Application Areas: Frame, wheelset, front fork.
Material Advantages: Carbon fiber frames weigh only around 1 kg (compared to about 3 kg for steel frames) while maintaining high rigidity and shock absorption. The fiber layup direction can be customized to optimize strength in specific areas (e.g., bottom bracket stiffness, rear fork vibration damping).



Tennis Rackets
Application Areas: Frame, handle.
Material Advantages: Carbon fiber combined with epoxy resin provides high torsional stiffness, reducing vibration on impact. The lightweight design (approximately 250–300g) allows for faster swings.



Skis and Ski Poles
Application Areas: Core, top sheet of skis, and shaft of ski poles.
Material Advantages: A hybrid structure of carbon fiber and glass fiber enhances elasticity and impact resistance. Reduced weight (carbon fiber ski pole shafts are about 20% lighter than aluminum) makes high-speed skiing easier and more efficient.



Fishing Rods
Application Areas: Rod body and guide ring brackets.
Material Advantages: Carbon fiber rod bodies are lightweight and highly sensitive, allowing anglers to detect subtle bites. High-modulus carbon fiber offers exceptional strength, making them suitable for saltwater fishing and catching large fish.



Badminton Rackets
Application Areas: Frame and shaft.
Material Advantages: Carbon fiber frames are lightweight (around 80–90g), enabling faster swing speed and more powerful smashes. Nano resin enhances flex resistance, extending the racket’s service life.



Rowing Boats and Paddleboards
Application Areas: Hull and paddle blades.
Material Advantages: Carbon fiber hulls are lightweight (approximately 40% lighter than aluminum boats), reducing water resistance. Excellent corrosion resistance makes them ideal for prolonged exposure to seawater.



Baseball/Hockey Sticks
Application Areas: Shaft and hitting surface.
Material Advantages: Carbon fiber laminated structure enhances rebound performance, increasing hitting distance by 10%–15% compared to wooden bats. Superior fracture resistance compared to traditional wood or metal.



Sports Protective Gear
Application Areas: Helmets, Knee Pads, Body Armor.
Material Advantages: Carbon fiber + Kevlar composite materials offer high impact resistance (e.g., NFL helmets). Lightweight design reduces athletic burden.




Emerging Fields
Smart Sports Equipment: Carbon fiber drone racing frames, e-sports chair frames.
Adaptive Sports Gear for People with Disabilities: Lightweight carbon fiber prosthetics, wheelchair frames.






How Are High-Performance Composite Manhole Covers Manufactured?


What is a resin manhole cover?
This is a question many people often ask.
Is a resin manhole cover just a plastic manhole cover?

Resin Manhole Cover (Composite Manhole Cover)



A composite manhole cover is a type of inspection cover made by using polymers as the base material, combined with reinforcing materials and fillers through a specific manufacturing process.

In fact, a resin manhole cover—also known as a polymer fiberglass manhole cover or a composite manhole cover—is a new type of manhole product. It is manufactured by high-temperature, using glass fiber and its products as reinforcing materials, and synthetic resin as the matrix material.

Among the added materials, fiber reinforcements play the primary role. Their main features include low density, and high specific strength and modulus. For example, materials reinforced with carbon fiber and glass fiber have specific strength and modulus several times higher than those of steel and aluminum alloys.

In addition, these materials offer excellent chemical stability, friction and wear resistance, self-lubrication, heat resistance, fatigue resistance, creep resistance, noise reduction, and electrical insulation properties.

Another characteristic of fiber-reinforced materials is anisotropy, meaning the fibers can be strategically oriented based on the strength requirements of different parts of the product. For instance, composite materials reinforced with carbon fiber can retain sufficient strength and modulus even at 500°C.



The Application and Advantages of Resin Manhole Covers
Resin manhole covers are playing an increasingly important role in our daily lives. They stand out due to their self-cleaning properties and wide range of applications.

When used on roadways, resin manhole covers offer several benefits: they are electrically insulating, noiseless, have no recyclable value, and are naturally theft-resistant—making them an irreplaceable alternative to traditional cast iron covers.

Manufactured through a unique molding process, resin manhole covers bring a fresh aesthetic to urban environments. With a typical service life of 20 to 50 years, these high-temperature-formed composite covers offer a range of advantages: lightweight yet high strength, excellent fatigue resistance, safety in case of breakage, easy molding, low noise when driven over, strong chemical and acid/alkali resistance, and a clean, attractive appearance. Additionally, they help reduce pollutants in wastewater.

Currently, manufacturers use a variety of materials to produce composite manhole covers, but the main features are largely similar:

Excellent Anti-Theft Performance
Composite covers are generally made from unsaturated resin, fiberglass, and other materials through a specialized high-temperature one-step molding process. The finished products have no recyclable value, and even extracting the internal reinforcement (such as steel bars) is extremely difficult.

Long Service Life
By using high-performance resins, fiberglass, and special production formulas, these covers ensure deep resin penetration into the fibers, significantly enhancing the bonding strength. This prevents internal damage under cyclic loading, ensures long-term durability, and avoids common problems like poor adhesion seen in inferior products.

High/Low Temperature Resistance, Excellent Insulation, and Strong Corrosion Resistance
The product is corrosion-resistant, non-toxic, and free of metal additives. It can be used in demanding and harsh environments. Covers produced by Baisite have passed national authoritative testing, with outstanding performance in acid and alkali resistance, corrosion resistance, and anti-aging—meeting all relevant quality standards.

Attractive and Practical, Premium Appearance
Custom designs are available to meet high-end client requirements. Complex logos and multiple colors can be integrated onto a single cover, delivering detailed graphics with bright, distinct colors. The surface can also be made to simulate various stone textures and colors to match surrounding pavement.

Strong Load-Bearing Capacity
The bottom structure of the cover features a special design. The continuous reinforced fibers used are integrated with fiberglass cloth, ensuring a solid structure and providing excellent load-bearing performance.

Eco-Friendly, Anti-Slip, and Low Noise
When driven over by vehicles, the cover remains non-slip, produces no harsh noise, and causes no pollution—making it a safer and more environmentally friendly solution.



Upgrade your project with safer, lighter, and more durable manhole solutions.





Butvar the right resin solutions

Butvar brand resins generally are soluble in alcohols, glycol ethers, and certain mixtures of polar and nonpolar solvents. In general, Butvar B-98 (PVB Resin B-05SY) resin will show the same general compatibility characteristics as Butvar B-90 (PVB Resin B-02HX) and, therefore, should prove advantageous where physical and chemical properties of B-90 are desired but lower solution viscosities are necessary. The same is true for Butvar B-79 in relation to Butvar B-76.

 

 

The lower hydroxyl content of Butvar B-76 and Butvar B-79 permits solubility in a wider variety of organic solvents as compared to the other grades of Butvar. One notable exception, however, is the insolubility of Butvar B-76 and Butvar B-79 in methanol. All other types of Butvar contain sufficient hydroxyl groups to allow for solubility in alcohol and in hydroxyl-containing solvents. The presence of both butyral and hydroxyl groups permits solution in mixtures of alcohol and aromatics. Viscosities of Butvar resin solutions containing mixed solvents depend on the ratio of alcohol to aromatic. Viscosity curves for Butvar B-76, Butvar B-90, and Butvar B-98 in Graph 2 show minimum points in the general vicinity of 50% alcohol: 50% aromatic.

 

 

A common solvent for all of the Butvar resins is a combination of 60 parts toluene and 40 parts ethanol (95%) by weight. For compositions of Butvar, methyl alcohol will tend to give the lowest viscosity and, therefore, will permit the use of higher solids when used as a component of a solvent blend. When much more than 10% to 15% alcohol is used in a formulation for spray application, blushing may result. They are useful as starting points in the development of solvent blends for the other types.

 

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A brief discussion on the control measures for the viscosity of PVB resin

The scientific name of PVB resin is polyvinyl butyral resin. It was successfully industrialized in the United States in the 1930s and has a history of more than 70 years. my country has been trying to industrialize it since the 1960s, but due to the sensitivity of raw materials and process parameters, the product quality fluctuates greatly. The few finished products can only meet military purposes. It was not until the 1990s that a small amount of PVB (B-06HX &PVB B-20HX) products entered the civilian market.

 

Due to the different processes of PVB manufacturers, the requirements for PVB quality indicators are also different. Not only are there certain restrictions on the viscosity range, but there are also clear requirements for many indicators such as acetalization degree, tensile strength, and film-forming properties. Therefore, it is very easy to make PVB resin. However, it is quite difficult to make products that satisfy users. In order to produce PVB resins that meet user needs and improve the qualified rate of products, the following countermeasures should be taken:

 

Carefully select raw materials PVA

PVA has a variety of models (such as PVA 088-50 & PVA 2488, Mowiol 47-88), not only with different degrees of polymerization, but also with different degrees of alcoholysis. To figure out how much acetalization you need, pick a PVA that meets the viscosity requirements. Try to keep the process conditions the same so that the product quality stays good without putting in extra effort.

Process control programming

At present, the production of China PVB resin adopts two-step precipitation method, kettle operation, and intermittent production. The production control is mainly manual control, which is quite arbitrary, especially the viscosity of PVB. The viscosity changes greatly with a slight change in the process.It's a good idea to use a DCS control system for making PVB resin. Stick to a programmed operation and keep the process steps pretty much the same for each customer.

Strict finished product management

It is best to adopt order-based production, and deliver it to customers in time after production is completed. Products that have not been delivered to customers must be placed separately and must not be mixed. For products that have been parked in the warehouse for more than one month, re-sampling and analysis are required before leaving the factory to prevent degradation of PVB resin powder.

Disposal of unqualified products

Some products may not meet the requirements of a certain user for individual indicators, but there is no problem with the quality of the batch of products itself. The usual practice is to find users with the same or similar quality as the batch of products and make appropriate treatments based on the degree of compliance. If the same products can be sent directly to the user, if the same products are not met, measures such as return package and add can be taken. Products with quality problems can only be sold as waste or destroyed.

 

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Butvar Polyvinyl Butyral Resin Product Types

The different kinds of Butvar resins have their properties laid out in Tables 1 to 5. These resins come in various molecular weights and viscosities. Butvar 76 and Butvar 79 resins have less hydroxyl content compared to other Butvar options, which gives them better solubility.

 

Generally, when you swap butyral groups for acetate groups, you get a polymer that repels water better and can handle heat more without deforming. This change also boosts the polymer's strength and how well it sticks to different surfaces. The strong sticking power of polyvinyl butyral resins comes from their terpolymer structure. Since each molecule has a choice of three different functional groups on its surface, the likelihood of adhesion to a wide range of substrates is significantly increased.

 

Although polyvinyl butyral resins (PVB) are generally thermoplastic and soluble in a number of solvents, they can be crosslinked by heat and small amounts of mineral acid.Crosslinking often happens through transacetalization, but it can also be due to more complicated processes, like reactions between acetate or hydroxyl groups on nearby chains.

 

In practice, crosslinking of polyvinyl butyrals is achieved by reaction with various thermosetting resins such as phenolic, epoxy, urea, dicyanate, and melamine resins. The availability of functional hydroxyl groups in Butvar resins for this type of condensation is an important factor in many applications. Including even a small amount of Butvar resin in thermosetting compositions will significantly improve the strength, flexibility, and adhesion of the cured coating.

 

 

Polyvinyl butyral films are known for their great resistance to various substances like aliphatic hydrocarbons and different kinds of oils, except for castor and gypsum oils. They tolerate strong bases, but are sensitive to strong acids. However, when used as components of cured coatings, their resistance to acids, solvents and other chemicals is greatly increased. Butyral withstands temperatures up to 200°F for long periods with little color change.

 

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Sizing Practice of Using Partial Alcoholysis PVA in Polyester Cotton Variety

We used partially alcoholysis PVA-217SB (PVA080-22 & PVA1780) and high-efficiency environmentally friendly pulp together, and added a certain proportion of starch. We conducted experiments on several polyester-cotton varieties, which not only significantly improved the pulp shaft quality, but also greatly reduced the pulp cost.

 

Pulp performance:

The chemical structure of PVA varies depending on the degree of alcoholysis. PVA with an alcoholysis degree of 99.6% is fully alcoholysis, like the PVA-1799 (PVA 100-27) we usually work with. On the other hand, PVA with an alcoholysis degree of 88% is partially alcoholysis, such as PVA-1788 (PVA 088-20) and PVA-217SB. The fully alcoholysis PVA mainly has hydroxyl groups in its structure, whereas the partially alcoholysis version contains some ester groups along with hydroxyl groups. This difference makes their performance quite distinct. For example, when mixing partially hydrolyzed PVA with completely hydrolyzed PVA and starch, the starch ratios needed aren't too different between the two. Generally, it should not exceed 70%, that is, the starch to PVA mixing ratio is generally about 7:3, in order to obtain a slurry with good miscibility. Runli's eco-friendly slurry is a milky white liquid that has over 98% effective ingredients. It has a viscosity of 2 to 8 mPa·s at 20℃ and a pH level between 7.5 and 8.5. This slurry flows well, has good elasticity, strong adhesion, mixes easily with other slurries and additives, and it's simple to remove after use.

 

 

Summary:

(1) From the trial, tracking, and test analysis of Runli slurry and partially hydrolyzed PVA, we found that the slurry flow rate is stable and it is not easy to form sizing skin at low temperature. The thousandth reel is smooth, the sizing yarn feels smooth, and there is less regenerated hairiness.

(2) The new sizing yarn indicators are way better than the old formula. We’ve seen a big drop in loom breakage and a solid increase in the good axis rate and loom efficiency.

(3) The use of Runli sizing agent and partially alcoholysis PVA (PVA-217SB) sizing agent has greatly reduced the sizing cost.

 

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The Japanese TIMs market is expected to reach 700 million US dollars in 2032

With the continuous innovation and expansion of Japan's electronics industry, the demand for thermal interface materials (TIMs) in the country is also growing significantly. The TIM market plays a critical role in managing heat in electronic devices to ensure their longevity and optimal performance.

Renowned for its robust technological ecosystem and high-quality manufacturing standards, Japan's market is expected to grow from $261.5 million in 2023 to $740.4 million by 2032, according to forecasts by Report Ocean Co., Ltd. This growth represents a compound annual growth rate (CAGR) of 11.64% from 2024 to 2032, highlighting the industry's immense potential and the expanding applications of TIMs across various sectors.

 

thermal interface materials (TIMs) AlN powder

 

Market Dynamics

Growth Drivers:

The rapid expansion of Japan's thermal materials market is fueled by the ongoing evolution of electronic devices such as smartphones, laptops, and other household appliances, which require advanced thermal management solutions to keep up with increasing processing power. Additionally, the rise of the automotive industry, particularly electric vehicles (EVs), is a major contributing factor. These vehicles rely on efficient thermal management systems to maintain battery performance and safety, thereby driving demand for high-performance TIMs.

Challenges:

Despite the optimistic outlook, the market faces several hurdles, including the high cost of advanced materials and the technical difficulties of integrating them into existing manufacturing processes. Furthermore, Japan's stringent environmental regulations on the production and disposal of chemical materials pose additional barriers for market players.

 

Opportunities:

The shift toward renewable energy and the growing adoption of hybrid and electric vehicles are opening new avenues for TIMs. Innovations in material science, offering eco-friendly alternatives with high thermal conductivity, may also create lucrative opportunities for market leaders.

 

AlN in heat-conducting glue

 

Competitive Landscape

Japan's TIM market is highly competitive, with both domestic and international manufacturers driving growth. Companies are increasing investments in R&D to push the performance boundaries of these materials. Strategic alliances and acquisitions are also common as firms seek to strengthen their product portfolios and expand their market presence.

Technological Advancements

Technological innovation is at the core of the TIM market's expansion in Japan. Recent developments in nanotechnology and the introduction of hybrid materials that combine the thermal conductivity of metals with the flexibility of polymers are poised to revolutionize the industry. These advancements not only enhance the performance of TIMs but also improve their adaptability to high-stress environments in advanced electronics and automotive applications.

Market Segmentation

The market can be segmented by type, including greases & adhesives, tapes & films, gap fillers, metal-based TIMs, and others. Each segment addresses specific needs across different applications, with greases and adhesives dominating the market due to their ease of use and thermal management efficiency. Application areas span electronics, automotive, telecommunications, and more, demonstrating the broad utility of TIMs across industries.

Outlook

The future of Japan's TIM market is set for significant transformation. Ongoing research and technological advancements are likely to yield new materials that redefine thermal management in electronics and beyond. As Japan continues to lead in technological innovation, the TIM market is expected to offer substantial growth opportunities for investors and companies alike.

 

AlN in thermal conductivity adhesive

 

About Xiamen Jucheng Technology Co., Ltd. 

Xiamen Jucheng Technology Co., Ltd. is a high-tech enterprise specializing in the R&D, production and sales of aluminum nitride (AlN) powder and AlN ceramic products. The company's core products include high-purity aluminum nitride powder, AlN ceramic substrates, AlN heat sinks and precision structural components, which are widely used in semiconductor packaging, 5G communications, new energy vehicles, power electronics, aerospace and other fields.

Juci Technology possesses advanced aluminum nitride powder synthesis technologies (such as carbothermal reduction method) and ceramic forming processes (including tape casting, dry pressing, and high-temperature sintering), ensuring its products exhibit excellent properties such as high thermal conductivity (170-200 W/mK), high insulation, and low thermal expansion. The company's AlN ceramic products have been successfully applied in high-end applications including IGBT modules, LED chip heat dissipation, and RF devices, contributing to the domestic substitution of imported materials.

Leveraging its independent R&D capabilities, the company continuously optimizes material performance and maintains close collaboration with upstream and downstream partners in the industrial chain. Committed to becoming a leading domestic aluminum nitride materials supplier, Juci Technology is driving the autonomous and controllable development of China's high-end electronic ceramic industry.

 

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How to use Aluminum nitride fillers?

With the miniaturization and high degree of integration of electronic products and their devices, the problem of heat dissipation has become an important bottleneck restricting the development of electronic technology, which determines the effectiveness of heat dissipation of thermal interface materials, such as thermal conductive composite materials are more and more attention.

At present, commercial thermally conductive composites are generally made of organic materials and thermally conductive filler composite. As the thermal conductivity of organic materials is very low, generally less than 0.5W/m-K, so the thermal conductivity of thermally conductive composite materials is mainly determined by the thermal conductivity filler.

The thermal conductivity of common polymer matrix and thermally conductive fillers The most widely used fillers on the market are oxide fillers represented by alumina and so on, but the intrinsic thermal conductivity of alumina is only 38~42W/m-K, which is limited by the fact that it will be very difficult to prepare thermally conductive composites to meet the market demand for future heat dissipation materials.

In contrast, the theoretical thermal conductivity of AlN is as high as 320W/m-K, and it has excellent properties such as small coefficient of thermal expansion, good insulating properties, low dielectric constant, and matching with the expansion coefficient of silicon, so the preparation of thermally conductive composites by using AlN powder as a filler has been highly sought after in recent years.

 

AlN filler

 

A key problem must be solved

Although the comprehensive performance of aluminum nitride is much better than alumina, beryllium oxide and silicon carbide, and is considered to be the ideal material for highly integrated semiconductor substrate and electronic device packaging, but it has an unpleasant place, that is, it is easy to absorb water in the air hydrolysis reaction occurs, so that the surface of the coating on a layer of aluminum hydroxide film, resulting in the interruption of the thermal conductivity pathway and the phonon transmission is affected, and the filling of the large content of its polymer viscosity will increase greatly, not conducive to molding and processing. The viscosity of the polymer is greatly increased by its large filling content, which is unfavorable to the molding process.

In order to overcome the above problems, surface modification of the thermally conductive particles is necessary to improve the interfacial bonding between the two. At present, there are two main methods to modify the surface of inorganic particles, one is the surface chemical reaction method, which is a small molecule such as coupling agent adsorption or reaction on the surface of inorganic particles. The other is the surface grafting method, which is the grafting reaction between the polymer monomer and the hydroxyl group on the surface of the inorganic particles.

Currently commonly used are coupling agent surface modifications such as silane and titanate coupling agents and other types of surface treatment agents. Surface grafting offers greater flexibility than surface chemical reaction methods in that it allows the selection of monomers and grafting reaction processes that satisfy the conditions based on different characterization needs.

 AlN powder

 

Influence of particle size and shape on thermal conductive materials

The effect of aluminum nitride particle size on the thermal conductivity of polymer composites is mainly manifested in two aspects. On the one hand, the small specific surface area of the large-size filler, the smaller the area of the interfacial layer it forms, i.e., the smaller the thermal interfacial resistance, the higher the thermal conductivity obtained theoretically; however, the stacking density of the small-size filler is higher, so that it can effectively reduce the voids and improve the thermal conductivity.

Isn't this a contradiction? Is it better to have a larger or smaller particle size? In fact, the aluminum nitride filler particle size is too large or too small are not good, too large to lead to the stacking density is small and uneven distribution, thermal conductivity decreases. Particle size is too small, resulting in more interfaces, thermal resistance, and small particle size filler is easier to gather, causing the viscosity of the system to rise, resulting in the existence of voids in the polymer, making the polymer mechanical and thermal properties of the decline.

 

AlN powder

 

Therefore, we require that the particle size be "neither too large nor too small", but this is difficult to meet the ideal requirement.So people thought of a good way - the use of different particle size particles compounding. Selected particles of different sizes as a mixture of filler filled into the matrix material, the large particles constitute the main thermal pathway, the small particles will be filled into the gap between the large particles in order to form a richer thermal conductivity of the network, so as to realize the composite material thermal conductivity improved.

Different sizes of thermally conductive AlN filler particles grading schematic again, the shape of the filler (whiskers, fibrous, flaky, spherical) on the thermal conductivity of the material has an impact on the formation of thermally conductive pathway is: whiskers> fibrous> flaky> spherical, but the formation of spherical filler packing density is the largest in the high filler, does not lead to a sharp increase in the viscosity, but in the industry is the most widely used. In addition, the processing process also affects the application effect of aluminum nitride in polymer thermal conductive materials, this is because the processing process affects the dispersion and distribution of fillers in the matrix, the dispersion state of fillers in the matrix will affect the formation of thermal conductive pathways in the composite material, thus affecting the thermal conductivity of the composite material. According to the different forms of polymer composite, the processing and molding methods can be divided into solution mixing, powder mixing, melt mixing three ways, and its effect on the improvement of thermal conductivity presents the following characteristics: powder mixing > solution mixing > melt mixing.

 

Schematic diagram of particle size distribution of thermal conductive fillers of different sizes

 

About Xiamen Juci Technology Co., Ltd.

Xiamen Juci Technology Co., Ltd. is a high-tech enterprise dedicated to the R&D, production, and sales of high-performance aluminum nitride (AlN) materials. As a leading AlN filler supplier, we specialize in delivering premium Aluminum nitride heat dissipation products and tailored solutions for industries such as electronics, semiconductors, and aerospace.

One of our key strengths is effectively mitigating the hydrolysis issue of AlN, ensuring superior material stability and performance. With exceptional product quality and customer-centric service, Xiamen Juci has earned the trust of clients worldwide.

 

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What is the approximate usage of polyacrylamide in different fields?

The dosage of polyacrylamide (PAM) in different fields needs to be adjusted according to factors such as water quality, process, molecular weight, etc. The following is the reference range and key information integration of typical application scenarios:

 

1. Water treatment field

Industrial wastewater treatment

 

Coal washing wastewater: The dosage is about 30-110 kg/thousand tons of wastewater. It is necessary to select a cationic or anionic type with a molecular weight of 12 million to 16 million according to the water quality15.

Chemical wastewater: The dosage is generally 50-120 kg/thousand tons of wastewater, which needs to be adjusted according to the type of pollutants18.

Bleaching/dyeing/papermaking wastewater: Due to the complexity of pollutants, the dosage is relatively high, about 100-300 kg/thousand tons of wastewater18.

Electroplating wastewater: It is recommended not to exceed 50 kg/thousand tons of wastewater to avoid excessive impact on water quality18.

Urban sewage and sludge dehydration

 

Sludge dehydration: The recommended dosage of cationic type (ionic degree 40-50) is 4 kg/ton of dry sludge, which needs to be adjusted in combination with sludge moisture content, filter pressing process, etc. 810.

Domestic sewage: Usually the solution is prepared at a concentration of 0.1-0.2%, and the dosage is 2-5 g/ton of water (such as biochemical process) 713.

2. Mining and construction fields

Mineral processing and sand washing

 

Coal sludge water treatment: The dosage of anionic type is about 4 g/ton of water, which needs to be adjusted in combination with flocculation effect 10.

Sand and gravel sand washing wastewater: The dosage is about 5-10 g/ton of water, which can significantly improve the sedimentation efficiency 36.

Concrete additives

 

When used as a thickener, it is usually added at a ratio of 1.2 kg/ton of concrete, and a high molecular weight model needs to be selected to increase viscosity 10.

3. Oilfield and Agriculture

Oilfield Exploration

When used to enhance the permeability of oil layers, the amount of cationic type needs to be determined through experiments, and usually the adsorption stability and oil well conditions need to be considered16.

Soil Improvement

When preventing soil erosion, the recommended application amount is 10 mg/kg soil (US standard), which needs to be dynamically adjusted in combination with soil salinity12.

4. Other Industrial Applications

Paper Retention/Filtration Aid: The dosage is about 5-10 g/ton of pulp, which can increase the fiber retention rate1015.

Food/Cosmetics Thickening: Prepare the solution at a concentration of 3‰, and the specific dosage needs to be adjusted according to the product viscosity requirements14.

Precautions

Dissolution and Concentration: PAM needs to be prepared into a 0.1-0.2% solution for use. Insufficient or excessive dissolution will affect the effect711.

Molecular Weight Selection: For example, it is recommended to use a molecular weight of 8 million to 12 million for sludge dewatering, while industrial wastewater requires a higher molecular weight515.

Dynamic adjustment: The actual dosage needs to be determined through beaker experiment combined with water quality testing to avoid excessive dosage leading to increased costs or secondary pollution28.